Short cooling times, by using the maximum cooling capacity in each channel (optimal dimensioning - maximum flow - no pressure loss)
High quality by evenly tempering and positive cooling behavior
Large volume flow (1“ inlet and outlet for 6 channels, ?“ inlet and outlet for each channel)
No diameter narrowing ? unique for this diameter !
No filter needed! Contactless measuring principle – Double-Ultrasonic-Sensor
Maintenance free
Error prevention: Exact allocation of problem source for each channel
Control and flow and outlet temperature for each channel
Any position for installation is possible, no intervention with the water system
Even in case of electronic failure no interruption in the production – no valves needed
Intuitive operation by 7” Touchscreen
More than 200 sets of parameter both flow and temperature set up easy to trace process reliability
Alarm and data history traceable
Metric and imperial operation possible – multi languages
Remove Shrinkage & Residual stresses, improve Degree of crystallization &Structure & Surface appearance & Geometry & dimensional deviation
Compliance with the melt recommended by raw material manufacturers
Demoulding temperatures improvement
Homogeneous temperature distribution
Avoid hotspots
low pressure losses in the individual temperature control circuits
Fast heat transport from the mold to the temperature control medium
Uniform temperature profile (mold wall) from cycle to cycle
Continuous monitoring of the process parameters
Reduce delay of production
Lowest energy costs
RS485 /232 CAN, USB 2.0 communication , 20mA I/O output
Realize factory 4.0
Improve TPM & OEE
SaveCost
Intuitive operation
Icludes many interfaces
Can be integrated in machines
Tool data can be saved
Includes alarm outputs
Comprehensive history available
Tolerance specifications for temperature and flow volume
Double ultrasonic sensor(measuring range 1-30 l/min percircuit, different measuring range available on request)
Precise, contactless measurement
Signal strength adapts to the degree of contamination
Flow indicator directly on the sensor( LED status indicator)
IP67 standard guarantees operation even in the harshestof conditions
Optimum dimensioning without narrowing of the crosssection
Can be installed in any position
1" continuous nominal width without narrowing of the cross section
Error prevention: precise location of the problem source thanks to individual separation of the circuits
Temperature and flow measurement of each circuitindividually
ECONA temperature control system, mainly for the process of circulating media flow, temperature online monitoring management.The system can realize the following functions and bringcorresponding benefits to customers.
1.Short cooling times, by using the maximum cooling capacity in each channel (optimal dimensioning - maximum flow - no pressure loss)
2.High quality by evenly tempering and positive cooling behavior
3.Large volume flow (1“ inlet and outlet for 6 channels, ?“ inlet and outlet for each channel)
4.No diameter narrowing ? unique for this diameter !
5.No filter needed! Contactless measuring principle – Double-Ultrasonic-Sensor
6.Maintenance free
7.Error prevention: Exact allocation of problem source for each channel
8.Control and flow and outlet temperature for each channel
9.Any position for installation is possible, no intervention with the water system
10.ven in case of electronic failure no interruption in the production – no valves needed
11.Intuitive operation by 7” Touchscreen
12.More than 200 sets of parameter both flow and temperature set up easy to trace process reliability
13.Alarm and data history traceable
14.Metric and imperial operation possible – multi languages
15.Remove Shrinkage & Residual stresses, improve Degree of crystallization &Structure & Surface appearance & Geometry & dimensional deviation
16.Compliance with the melt recommended by raw material manufacturers
17.Demoulding temperatures improvement
18Homogeneous temperature distribution
19.Avoid hotspots
20.low pressure losses in the individual temperature control circuits
21.Fast heat transport from the mold to the temperature control medium
22.Uniform temperature profile (mold wall) from cycle to cycle
23.Continuous monitoring of the process parameters
24.Reduce delay of production
25.Lowest energy costs
26.RS485 /232 CAN, USB 2.0 communication , 20mA I/O output
27.Realize factory 4.0
28.Improve TPM & OEE
29.SaveCost
The ECONA principle
A double ultra-sonic sensor enables contactless measurement of the temperature control media-water or oil-within a temper ature range of up to 120 degrees Cel sius. As the system is not susceptible to contamination, no filter technology is needed.Powerful, even over 120 degrees Celsius: the ORCA 160 and 180 have been developed for high temperatures of up to 160 and 180 degrees Celsius respectively. Both systems use different sensors than the orca 120, as well as adjusted pressure resistance in the distributor block.
Benefits of the ECONA Systems
The control unit
The sensor
The distributor block
ECONA Plus
With this control system, a preset flow rate can be individually controlled for each cooling circuit. Newly develope contamination-resistant valves are used. These valves throttle or shut off the flow in individual circuits or throughout the system. This means that different cross sections of the cooling circuits or different requirements for the cooling effect can be implemented, kept constant and monitored by the system. Fluctuations in the amount of water provided by temperature control devices or the cooling system are also compensated for with ECONA Plus.
ECONA SmartLink
ECONA SmartLink is the new temperature monitoring system. It connects to the machine controller via the standard interfaces of the temperature control unit. Up to 14 channels can be viewed and monitored, eliminating the need for an additional display.
ECONA Factory
With this system, all energy flows and media used in pro-duction can be seamlessly monitored, recorded and transmitted. The recorded and logged data is transferred to a server and can be evaluated and monitored with software contained in ORCA Factory.
Even more intelligencein ECONA 2.0
Perhaps the most cutting-edgetemperature control system available today, ECONA has proven its worth to customers many times over since its market launch in 2016. The second generation of ECONA makes temperature control even more reliable, transparent and individually adjustable.
Application customer list (part of them in Europe)
BMW AG BOSCH
Continental Volkswagen AG
Tyco Electronics Gerresheimer Regensburg GmbH
Grammer Systemtechnik GmbH A.W. Faber Castell Produktion GmbH
Geiger Automotive GmbH HAL Aluminiumguss Bitterfeld GmbH
LS Kunststofftechnologie GmbH Novapax Kunststofftechnik Steiner GmbH & Co.KG
q tec Kunststofftechnik GmbH Quedlinburg SLM Kunststofftechnik GmbH
Thüringische Weidmüller GmbH TPS Group
Valeo Klimasysteme GmbH Weidenhammer Packaging Group
emz – Hanauer GmbH & Co. KGaA plastic concept GmbH
Hoefer & Sohn GmbH & Co.KG Prime-tec GmbH
TKW Molding GmbH KET Kunststoff- und Elasttechnik GmbH
KPS Produktions GmbH & Co.KG FEP Fahrzeugelektrik Pirna GmbH
MAGNA Spiegelsysteme GmbH WESKO GmbH
GEK mbH Oelsnitz Huf Polska Sp. z o.o.
SABEU Kunststoffwerk Northeim GmbH Lear Corporation GmbH
Kl?ger Plastik GmbH M?llerTech Thüringen GmbH
Hehnke GmbH & Co.KG Magna Exteriors (Meerane) GmbH
Magna Exteriors (Germany) GmbH KraussMaffei Technologies GmbH
NORTEC MASCHINENTECHNIK GMBH EHLEBRACHT BERLIN GmbH + Co. KG
Kunststofftechnik KRUG GmbH KRUG Meerane GmbH & Co. KG
GOEPFERT Werkzeug & Formenbau GmbH & Co. Teilefertigung KG
REHAU AG